Airbus - Process Engineer For Industrialization & Nextgen Aircrafts - Composite Manufacturing (Illescas)

Airbus - Process Engineer For Industrialization & Nextgen Aircrafts - Composite Manufacturing (Illescas)

08 abr
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Airbus
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Illescas

08 abr

Airbus

Illescas

Job Description:

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Descubra exactamente qué habilidades, experiencia y cualificaciones necesitará para tener éxito en este puesto antes de enviar su solicitud a continuación.

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Join our Manufacturing Technologies team to lead the critical industrialization phase of advanced composite components at the Illescas Plant. While we are part of a integral R&T; network, this specific role is focused on the execution, scale-up, and operational excellence of new industrialization programs.

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You will be responsible for defining, validating, and optimizing manufacturing processes for composite structures. You will bridge the gap between engineering design and shop-floor reality, ensuring that processes involving Layup (FPM/AFP), Hot Debulking, and Curing are robust, efficient, and meet our rigorous quality standards.

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Key Responsibilities

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Industrialization & Process Setup

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Lead the industrialization of composite manufacturing lines at the Illescas site, ensuring alignment with program goals regarding production rate, recurring costs, and quality.

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Define and qualify specific manufacturing processes, with a primary focus on Layup technologies and Hot Debulking desirable.

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Oversee the end-to-end composite cycle, including bagging, autoclave cure cycles, debugging/demoulding, and subsequent trimming and drilling operations.

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Technical Validation & Quality Control

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Analyze manufacturing results through rigorous inspection protocols, including dimensional inspections and Photogrammetry.

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Manage process validation using Non-Destructive Testing (NDT) and destructive testing methods to ensure structural integrity.

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Lead troubleshooting activities on the shop floor to resolve technical issues during the ramp-up phase.

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Documentation & Standards

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Act as the focal point for Airbus Process Instructions (AIPIs), ensuring global standards are adapted and maintained for local industrial application.

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Collaborate with Engineering and Quality teams to co-design processes that enhance manufacturability (DFM).

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- Utilize project management and quality tools (PFMEA, PDCA, Risk Analysis) to mitigate industrialization risks.

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Key Skills & Qualifications

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Technical Expertise

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Strong engineering background with a specialization in Aeronautical Composite Materials.

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Essential Knowledge: Proven experience in one or more of the following specific technologies:

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Layup technologies: FPM (Flat Ply Placement) and AFP (Automated Fiber Placement).

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Hot Debulking (This is a highly desired qualification).

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Autoclave curing processes and bagging techniques.

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Trimming, drilling, and assembly of composite parts.

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- Inspection & Testing: Knowledge of Dimensional Inspections, Photogrammetry, and Non-Destructive Testing (NDT) methods.

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Process & Project Management

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Demonstrated ability to define, set up, and industrialize manufacturing systems in a factory environment.

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Experience with prepreg materials and an understanding of their behavior compared to dry fiber.

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Competence in project management, specifically regarding planning, cost control, and industrial risk management.

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Familiarity with environmental solutions and Health & Safety practices in an industrial setting.

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Languages

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English: Professional level (C1/C2) is mandatory, as this role requires interaction with global teams and technical documentation in English.

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Spanish Professional level

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Soft Skills & Profile

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Hands-on Approach: Motivated for fieldwork and direct interaction with machinery and production lines.

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Problem Solver: Creative and proactive in resolving immediate industrial challenges.

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Collaborative: A strong team player able to work across functions (Engineering, Quality, Production).

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Adaptable: Comfortable working with uncertainty during the ramp-up and debugging phases of new programs.

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Why Join Us?

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Play a pivotal role in the immediate industrialization of key aircraft components at the Illescas Plant.

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Work with state-of-the-art technologies including AFP and advanced inspection systems.

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Opportunity to see your work directly impact the efficiency and quality of the production line.

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Continuous professional development within a global leader in aerospace.

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WHICH BENEFITS WILL YOU HAVE AS AIRBUS EMPLOYEE?:

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At Airbus we are focused on our employees and their welfare. Take a look at some of our social benefits:

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Vacation days plus additional days-off along the year.

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Attractive salary.

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Hybrid model of w

📌 Airbus - Process Engineer For Industrialization & Nextgen Aircrafts - Composite Manufacturing (Illescas)
🏢 Airbus
📍 Illescas

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