Helsing is a defence AI company. As democracies, we believe we have a special responsibility to be thoughtful about the development and deployment of powerful technologies like AI. We embrace an open and transparent culture that welcomes healthy debates on the use of technology in defence, its benefits, and its ethical implications. Based in Barcelona, this role sits at the boundary between engineering innovation and production reality, bridging prototype development and scalable manufacture for Helsing's robotics portfolio. You will collaborate closely with mechanical design engineers to ensure that novel robotic systems can be built efficiently, reliably, and at scale, applying DFM and DFA principles from the earliest design stages. Working across engineering, quality, and supply chain functions, you will turn complex design intent into production processes that hold up in the real world Lead the transition from prototype to production-ready designs, applying DFM and DFA principles to redesign components and assemblies for improved manufacturability, cost efficiency, quality, and reliability across CNC machining, sheet metal, injection moulding, and additive manufacturing Develop, document, and optimise manufacturing processes, work instructions, bills of materials, and assembly procedures, building the production infrastructure needed to scale robotic systems from low volume to repeatable, high-quality output Specify, procure, and develop fixturing, tooling, and manufacturing equipment, ensuring assembly processes are well-supported and production-ready from day one Collaborate with mechanical, electrical,



and quality teams to surface and resolve manufacturing issues early in the design cycle, reducing downstream cost and rework through structured problem-solving and continuous improvement Drive improvement initiatives across efficiency, quality, and cost reduction, using data from production builds to inform design iteration and process refinement Have delivered manufacturing processes for complex mechanical or electromechanical products, with a verifiable track record of taking designs from prototype through to scalable production in high-mix, low-to-medium volume environments Bring deep technical knowledge of DFM and DFA across CNC machining, sheet metal fabrication, injection-moulded plastics, and additive manufacturing, with the ability to redesign components to reduce cost and improve yield without compromising performance Are proficient in 3D CAD modelling, ideally SolidWorks, and experienced in producing manufacturing documentation including BOMs, work instructions, and drawing packages to production-grade standards Have specified and procured manufacturing equipment, tools, and fixtures, and understand how to build the production infrastructure needed to support repeatable,



quality-consistent assembly Communicate clearly across mechanical design, electrical, production, quality, and testing teams, resolving cross-functional manufacturing challenges with precision and clarity Note: We operate in an industry where women, as well as other minority groups, are systematically under-represented. Experience working on robotic, automation, or mechatronic systems, with familiarity with the specific manufacturing constraints and assembly challenges these platforms present A track record of owning the full prototype-to-mass-production journey, including supplier engagement, process qualification, and production ramp-up You will face unique Engineering and AI challenges that make a meaningful impact in the world Our work frequently takes us right up to the state of the art in technical innovation, be it reinforcement learning, distributed systems, generative AI, or deployment infrastructure. Relocation support : up to €2,500 and 4 weeks temporary accommodation Social : regular company events and monthly social allowances 5 days of paid family emergency leave, 100% remote work option during pregnancy and phased return to work This is your opportunity to learn our tech stack, explore the company, and learn how we get things done
- all whilst working with other engineering teams from day one Please do not submit personal data revealing racial or ethnic origin, political opinions, religious or philosophical beliefs, trade union membership, data concerning your health, or data concerning your sexual orientation. #

📌 Robotics Senior Manufacturing Engineer (Barcelona)
🏢 helsing.ai
📍 Barcelona